industrial washing machine manufacturer component cleaning machine: May 2019

Industrial Machine Manufacturer

SINGLE PART COMPONENT WASHING MACHINE

SINGLE PART COMPONENT WASHING MACHINE

DESCRIPTION:

This is in Series of Rotary washing machine front loading type suitable for lean-cell manufacturing. In this component cleaning machine the rotary basket & fixture designed for the component rotates and alkaline pressure wash carried out and compressed air blow done for fast drying. The main advantage of our auto parts cleaning machine is shorter cycle time in seconds with rapid operation. This can be used for precision cleaning application. Main advantage is this model can be incorporated in Gantry operated Lean cellular design. The machine can be customised according to the component cleaning requirement. We are the leading similar component cleaning machine manufacturer in Chennai.

PROCESS:

· Manual or Automatic loading.

· Rapid controlled door close.

· Pressure alkaline wash.

· Rinse (optional).

· Compressed air blowing.

· Auto rapid door open.

ACCESSORIES :

· High pressure pump

· Auto door opening.

· Mist collector.

· Safety sensor.

· Rotary table.

· Custom designed lance for Wash.

· Custom designed lance for compressed air.

· Fine filtration.

· Oil skimmer.

· Oil separator.

SPECIFICATION & FEATURES:

· Alkaline spray pressure up to 18 bar.

· Single / two tank concept

· 5 micron to 150 micron filtration.

· Efficient Compressed air nozzle.

· Oil skimmer 2 to 3 LPH.

· 9 Kw heater.

APPLICATION:

· Precision Automobile component washing machine.

· Machined PDC Aluminium parts cleaning.

· Crankshaft washing machine.

· Cam shaft cleaning machine.

· Cleanliness achieved will be equal to level of ultrasonic washing machine.

Front Loading Component Cleaning & Degreasing Machine

Front Loading Component Cleaning & Degreasing Machine

DESCRIPTION :

The Ultramax Front Loaded Rotary Cabinet Washer designed for Heavy Duty component washing & Degreaser of large parts, machined bodies and batch type production with greater load capacities for handling larger parts than our top loading Roto Cabinet Washer models. Front loaded rotary cabinet washer efficiently cleans the `components’ kept on a trolley at the load / unload platform of the machine. When the `Cycle Start’ button is pressed, the trolley slides inside the cabinet. The front door closes automatically. Our Cabinet Component Cleaning Machine operates with a gear-driven turntable and provides easy access to component washing, efficient & safer in operation the component inside the chamber on the rotary table rotates; the pressurised hot alkaline solution is sprayed over the components.

In day to day operations in Front Loading Spray Washers the main challenge is to maximize efficiency and achieve greater return on investment. Our Front Loading Rotary Table Type Spray Washer provides excellent part cleaning capabilities that exceed the most rigorous customer demands. Our Front Loaded Rotary Cabinet Washer excellent for railroad, re-manufacturing, mining, marine, energy and other heavy-duty industry cleaning applications. We ensure higher levels of component surface cleanliness are achieved during the design & process selection prior to manufacturing.

PROCESS :

Aqua based alkaline high pressure spray over the component in Rotary Spray Wash Cabinet
Recirculation Rinse & fresh water rinse system
Cold & Hot Air Blow.
Fine Filtration system
Both side loading & Unloading option available.
Auto Detergent Dosing Unit
Auto water fill – ensure the system always has enough water

ACCESSORIES :

Wash & Rinse tank
Stainless steel construction for all wetted components.
On line & off line Filtration system – 5 to 150 micron bag filtration
PLC Controlled Electrical panel
Stainless steel disc oil skimmer.
Oil separating systems
Sludge extraction systems
Steam exhaust Mist collector systems
Pump capacity variation in pressure & flow rate according to the component & suitable design of Front Loaded Rotary Cabinet Washer.
High capacity Inconel heaters
Tank & Booth Insulation

SPECIFICATION :

Roto Cabinet Washers Wash pressure varies from 4 to 40 bar.
Front Loading Spray Washer Rotary table are driven by sprocket arrangement for reliable excellent performance.
Vertical Pump Systems – the ultimate in pump reliability
Mechanical well designed leak proof Door no need for any seal replacing!
Power spray swing nozzle for high effective cleaning.
Automatic pneumatic lift doors
Front Loading Rotary Table Type Spray Washers table diameter available from 800mm to 2500mm.
User friendly for handling heavier components by hoist or cranes.
Perfectly fits into the cellular manufacturing layout
Single operator has to handle multiple machines at a time
PLC Controlled Electric panel.
Load carrying capacity of our Spray Cabinet Parts Washer 150 kg to 3500 kg
Wash solution tank capacity vary from 300 to 3000 Litre depends upon the Spray Cabinet Parts Washer design requirement of the component.
Low Water Shut-Off – Protect your heat elements from low water conditions & running the system dry
Industrial Control Panel with international wiring standards for numbering, sizing, color coding, and overload protection.
Digital Display Temperature Controller
Various Voltages Available on request.

APPLICATION :

· Transmission component washing

· Diesel Engine Degreaser

· Large Parts industrial degreaser

· Military Applications Degreaser

· Aircraft Wheel Parts Washer degreaser.

· Aircraft Brake Parts cleaner machine

· Aircraft Bearing Parts Washer

· Diesel Engine component washing machine

· Electric Motor Parts Washer

· Rail Bearing Parts Washer

· Locomotive Crankcase Washer

· Machined casting cleaning machine.

· Steel Mill Bearing Parts cleaner machine

· Wind Turbine Gearbox Parts Washer

Diesel Engine cleaning machine.
Diesel Cylinder Heads with Carbon Cleaning
Rail Bearing Washing and Degreasing
Locomotive Engine Rebuilding.
Aluminium Engine Head with Carbon deposits cleaning
Electric Motors washing
Diesel Transmission component cleaning
Aircraft Wheel cleaning to remove the Rubber Bead
Machine Suitable for Cleaning of Gears, cleaning of Cam Shaft, cleaning of Transmission housing etc.

CABINET TYPE WASHING MACHINE

DESCRIPTION:

Ultramax Cabinet component cleaning machine are designed for immersion washing with aqueous detergents. In this type of industrial component cleaning machine multiprocessing can be done in single chamber without component transfer mechanism and process like High pressure alkaline Washing, Ultrasonic, Rinsing, Compressed air blow, Hot air blow and Vacuum drying facilities can be done.

These washing systems may be single-stage and multistage completely customisable according to the treatment requirements of the parts to be cleaned. These machines base their operation on the rotation of the basket around its horizontal axis and are suitable for washing Components of complex geometry pose great difficulties in cleaning and drying with internal channels, blind holes and details that have a complex geometry. These type of machines are basically used to wash and dry heavy components like valve bodies, transmission parts, cylinder blocks, aerospace parts, wind electric generator sub-assemblies, wheels etc.

PROCESS:

· High pressure alkaline spray wash.

· Flood immersion wash with agitation.

· Injection flood wash

· Ultrasonic cleaning system

· Final alkaline spray wash

· Rinse ( Recirculate / Fresh )

· Hot air / compressed air

· Vacuum dry.

SPECIFICATION & FEATURES:

· Wash tank & Rinse tank.

· High pressure vertical alkaline pressure wash pump.

Working temperature of wash fluid 60 -70°C.
Single tank / two tanks concept with insulation.

· Water contact part with complete insulation.

· High pressure Injection flood wash.

· Special custom build basket to suit the component.

· Front loading with Loading & Unloading table.

· Fully enclosed front loading component cleaning machine.

· Automatic door open & close.

· PLC controlled process.

· HMI & Digital temperature controller.

· Two hand push button with safety screen sensor.

· Oil skimmer.

· Oil separator.

· Efficient Ultrasonic generator with ultrasonic cleaning transducer.

· Drain pump for quick cycle time.

APPLICATION:

· Automotive engine & transmission parts like cylinder head, crankshaft, camshaft, gears, housings etc.

· Automotive systems like injection, break and steering systems, turbo chargers etc.

· Aerospace components.

· Precision components like medical, optical etc.

· Mass machined components like fasteners, Hydraulic parts etc.,

· Parts with blind holes.

Conveyorized component cleaning machine

Conveyorized component cleaning machine:

DESCRIPTION:

Ultramax offers the highest quality industrial Conveyorized Component Washing Machine for component cleaning application, these conveyor parts washers are able to wash, rinse and dry up to your most demanding high volume component cleaning applications.

The components enter on one side and exit at the other side of the machine. Multiple components are cleaned simultaneously leading to lower cycle time. The machine can be designed as a continuous moving or stop-and-go type machines depending on the application with process washing, Rinsing & Drying. In addition, all cleaning and rinsing solutions are recirculate filtered through chip strainer baskets and fine filtration to ensure a long bath life.

We offer several standard models of Conveyorized Component Washing Machines in different sized conveyor width to meet almost every Conveyor washer spray cleaning application. These Conveyor Spray Washer use environmentally safe aqueous cleaning solutions for component cleaning operations to remove chips, oils, coolants and buffing compound from machined parts, plastic parts and stampings.

Our Conveyorized Component Washing has design features that allow us to custom tailor the specifications to our customer’s requirements. Wash Rinse & dry chamber length, width, height, along with pump capacity and as well as single and multiple lanes can all be tailored to suit the customer’s application